![]() Read about the remake of the classic Udat case.
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![]() ![]() Time for the main internal structure, a cardboard box had to do as a mould and did so quite well after five or so layers of aerosol wax. Three out of six layers are added. Since this is the first time I play with this stuff things simply didn't go as planned and the epoxy started to cure before I managed to add the fourth layer.
![]() So to reach six layers another two layers were "glued on" to what will be the back, this time the bottom layer is residing against some mylar sheet to give a shiny finish. The plastic bags contains nothing but water to give a nice even force downwards.
![]() Here from the other side, when using carbon fibre it is always a good idea to have enough margins that later can be cut away so only nice clean edges will remain.
![]() The epoxy has dried and a nice shiny surface has been added.
![]() A few more layers were added all around so the final thickness is six layers of carbon fibre on each side.
![]() Some L-shaped pieces will also be needed so here we go with a nice sandwich of material. From the bottom: Aluminium profile, mylar sheet, carbon fibre + epoxy, mylar sheet, aluminium profile and a few more bags of water to add pressure.
![]() Demould time, easier to see all layers here.
![]() Finished piece, the reason for the strange pattern is that I used all small spare bits that had been left over from previous cutting.
![]() And from the other side, it will be a lot of material to remove before it can be used properly.
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